Wood Release Agents

Chemically-Formulated Release Agents for All Composite & Structural Panel Applications

PSG offers a broad portfolio of release chemistries. In addition, our specialized team of experts is available to help you determine the optimal solution to optimize your operations.

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Release Agents, Additives, & Platen Conditioners

  • Overview

  • Eliminate Build-Up, Reduce Downtime, & Lower Overall Costs with TechKote®

    With TechKote® release agents, additives, and platen conditioners from PSG, you can overcome processing challenges and achieve your efficiency and cost goals. Leveraging its unique chemistry, TechKote® products will help you simultaneously improve productivity, reduce product and energy waste, and provide a cleaner, safer work environment while reducing your overall manufacturing cost.

    If you need solutions that keep you ahead of your competition, PSG can help.

  • Applications

  • Manufactured Wood Applications

    PSG understands the challenge composite wood manufacturers face today with current release agents. We have developed a comprehensive line of release agents that solves the three main customer challenges:

    • Improved release of panels from platens manufactured with pMDI resin chemistry
    • Reduction in platens corrosion caused by the release agents
    • Superior chemistry prevents buildup reduction on the platens


    Our TechKote® products work on all wood manufacturing applications:

    • Low to High-Density Fiberboard (LDF/MDF/HDF)
    • Particle Board (PB)
    • Oriented Strand Board (OSB)
    • Laminated Strand Board (LSB)

  • Mill Case Study

  • Customer Problem: 
    Mill ‘A’ Wanted to Go 100% pMDI, but Faced Headwind

    • Board was almost black – looked burned
    • Hangers/sticking would come and go
    • Irritation caused employee complaints
    • Systems costs were much higher than projected
    FeatureBenefitCustomer Value
    Selection of TechKote® PR 506HV
         		Reduced Platen Buildup
         		Increased Throughput
    Most Cost-Effective Release Agent
    “A” Frame Delivery Improved Distribution of Release AgentLowered Dosage Rate
    Reduced Darkness of Board    		Reduced Application Costs by 15%
    Reduced “Scrap” Boards – Decreased Cost
    Installation of MWR100 Overcame Challenges & Limitations of the MillReliability of MWR100 System
         		Higher Productivity – Less Maintenance & Adjustment

  • Spray Equipment

  • SASCO® Brand Spray Equipment for Wood Release Applications

    Application is just as Important as the product – We have refined and optimized our system by focusing on the following:

    1. Dilution

    • Independent Control of Water & Release – Results in rapid changes and flexible operating windows.
    • User-Friendly Interface Input – Once the dosage is determined, simply input the target and the system will automatically control the dosage.
    • Dosage is not impacted by mill water pressure fluctuations.

    2. Distribution/Delivery

    • ‘A Frame’ spray bar ensures complete coverage.
    • Constant volume delivers consistent droplet size.
    • Continuous delivery of release agent results in a uniform coating.

Eliminate Build-Up, Reduce Downtime, & Lower Overall Costs with TechKote®

With TechKote® release agents, additives, and platen conditioners from PSG, you can overcome processing challenges and achieve your efficiency and cost goals. Leveraging its unique chemistry, TechKote® products will help you simultaneously improve productivity, reduce product and energy waste, and provide a cleaner, safer work environment while reducing your overall manufacturing cost.

If you need solutions that keep you ahead of your competition, PSG can help.

Manufactured Wood Applications

PSG understands the challenge composite wood manufacturers face today with current release agents. We have developed a comprehensive line of release agents that solves the three main customer challenges:

  • Improved release of panels from platens manufactured with pMDI resin chemistry
  • Reduction in platens corrosion caused by the release agents
  • Superior chemistry prevents buildup reduction on the platens


Our TechKote® products work on all wood manufacturing applications:

  • Low to High-Density Fiberboard (LDF/MDF/HDF)
  • Particle Board (PB)
  • Oriented Strand Board (OSB)
  • Laminated Strand Board (LSB)

Customer Problem: 
Mill ‘A’ Wanted to Go 100% pMDI, but Faced Headwind

  • Board was almost black – looked burned
  • Hangers/sticking would come and go
  • Irritation caused employee complaints
  • Systems costs were much higher than projected
FeatureBenefitCustomer Value
Selection of TechKote® PR 506HV
 		Reduced Platen Buildup
 		Increased Throughput
Most Cost-Effective Release Agent
“A” Frame Delivery Improved Distribution of Release AgentLowered Dosage Rate
Reduced Darkness of Board		Reduced Application Costs by 15%
Reduced “Scrap” Boards – Decreased Cost
Installation of MWR100 Overcame Challenges & Limitations of the MillReliability of MWR100 System
 		Higher Productivity – Less Maintenance & Adjustment

SASCO® Brand Spray Equipment for Wood Release Applications

Application is just as Important as the product – We have refined and optimized our system by focusing on the following:

1. Dilution

  • Independent Control of Water & Release – Results in rapid changes and flexible operating windows.
  • User-Friendly Interface Input – Once the dosage is determined, simply input the target and the system will automatically control the dosage.
  • Dosage is not impacted by mill water pressure fluctuations.

2. Distribution/Delivery

  • ‘A Frame’ spray bar ensures complete coverage.
  • Constant volume delivers consistent droplet size.
  • Continuous delivery of release agent results in a uniform coating.

Why Choose PSG Wood Release Agents

Eliminate Buildup

Reduce Downtime

Lower Overall Cost

Eliminate Buildup

Featured Product Grades

Overview

TechKote® PR-487 is a non-corrosive release agent to be used in the engineered wood panel fabrication industry. PR-487 has been proven to provide excellent release in OSB, MDF, and PB applications. It is chemically designed to be non-corrosive to the platens without any reduction in release capability. PR-487 runs extremely clean, greatly reducing build-up on the equipment.

  • Long stable shelf life.
  • Sprays easily and does not clog tips.
  • Releases all types of wood substrates.
  • Does not build up on Platens.
  • Does not corrode Platens.

Applications

  • TechKote® PR-487 can be diluted easily with water and applied by spray.
  • Diluted TechKote® PR-487 should be mechanically agitated before and during use.
  • Use airless, air-assisted, or conventional spray; mist.
Typical Properties
Appearance:Clear Solution, Yellowish Tint
Odor:Mild Soapy Odor
Specific Gravity:1.005 ± 0.003
pH of Concentrate:12.4 ± 0.5
Solids (%):17.5
Stability of Concentrate:Stable

Overview

TechKote® PR-506 is a non-corrosive release agent to be used in the engineered wood panel fabrication industry. PR-506 has been proven to provide excellent release in OSB, MDF, and PB applications. It is chemically designed to be non-corrosive to the platens without any reduction in release capability. PR-506 runs extremely clean, greatly reducing build-up on the equipment.

  • Long stable shelf life.
  • Sprays easily and does not clog tips.
  • Releases all types of wood substrates.
  • Does not build up on Platens.
  • Does not corrode Platens.

Applications

  • TechKote® PR-506 can be diluted easily with water and applied by spray.
  • Diluted TechKote® PR-506 should be mechanically agitated before and during use.
  • Use airless, air-assisted, or conventional spray; mist.
Typical Properties
Appearance:Clear Solution, Amber Tint
Odor:Mild Soapy Odor
Specific Gravity:1.025 ± 0.002
pH of Concentrate:11.1 – 12.9
Solids (%):33.0
Stability of Concentrate:Stable

Overview

TechKote® PR-528 is a non-corrosive platen release agent to be used in the engineered wood panel fabrication industry. PR-528 has been proven to provide excellent release properties in OSB, MDF, and PB applications. It is chemically designed to be non-corrosive to the platens without any reduction in release capability. PR-528 runs extremely clean, greatly reducing build-up on the equipment, and has a low odor associated with its use.

  • Long stable shelf life.
  • Sprays easily and does not clog tips.
  • Releases all types of wood substrates.
  • Does not build up on Platens.
  • Does not corrode Platens.

Applications

  • TechKote® PR-528 can be diluted easily with water and applied by spray.
  • Diluted TechKote® PR-528 should be mechanically agitated before and during use.
  • Use airless, air-assisted, or conventional spray; mist.
Typical Properties
Appearance:Clear Solution, Yellowish Tint
Odor:Mild Soapy Odor
Specific Gravity:1 – 1.035
pH of Concentrate:12.8
Solids (%):31.7
Stability of Concentrate:Stable

Overview

TechKote® Wood Release products are mold release agents for use in panel pressing processes for Medium Density Fiberboard, Oriented Strand Board, Particle Board, and Laminated Strand Board/Laminated Strand Lumber.

TechKote® PR-1127 is used as a release agent for pMDI based Oriented Strand Board, Linear Strand Board and Particleboard engineered wood. TechKote® PR-1127 provides a low coefficient of friction coating creating release of the wood fiber from the press plate resulting in a lighter colored board with reduced build up. Operating with TechKote® PR-1127 causes no process slip issues resulting in improved productivity. TechKote® Wood Release will not corrode the press platens and exhibits a reduced irritation compared to traditional soap-based products.

Applications

  • PR-1127 is easily dilutable with water and can be applied by spraying or roll coating over the fiber mat, board caul, or press plate. Soft or deionized water is recommended for dilution.
Typical Properties
Appearance:Clear, Straw Colored Liquid
Solids Type:Proprietary
Surfactant Class:Anionic, Potassium Salt
pH of Concentrate:10.9 – 12.9
Specific Gravity:1.0105
Brookfield Viscosity (cPs):≤ 200
Solids Content (%):24.5 – 26.5

Overview

TechKote® Wood Release products are mold release agents for use in panel pressing processes for Medium Density Fiberboard, Oriented Strand Board, Particle Board, and Laminated Strand Board/Laminated Strand Lumber.

TechKote® PR-2137 is a release agent for pMDI based particle board, oriented strand board, medium density fiberboard and other types of engineered wood. It provides superior release of the wood fiber composite from the press plate, resulting in a lighter color board with reduced build up.

Applications

  • TechKote® PR-2137 is easily dilutable with water and can be applied by spraying over the fiber mat or press plate. Soft or deionized water is recommended for dilution.
Typical Properties
Appearance:Off-White Liquid
Solids Type:Proprietary
Emulsifier Charge:Anionic/Nonionic
pH of Concentrate:9.4 – 11.4
Specific Gravity:0.98
Brookfield Viscosity (cPs):≤ 200
Solids Content (%):36.0 – 38.0

Overview

TechKote® Wood Release products are mold release agents for use in panel pressing processes for Medium Density Fiberboard (MDF), Oriented Strand Board (OSB), Particle Board (PB), and Laminated Strand Board/Laminated Strand Lumber (LSB/LSL).

TechKote® AD-9897 is designed for use as an internal release agent for the manufacture of engineered wood products. It is applied upstream prior to the addition of resin providing excellent release at a low application rate and easy removal of build-up if occurring over time. It provides the added benefit of aiding cleanliness in the blow line and drier tube resulting in reduced downtime. SASCO® internal application equipment is available for trialing.

Applications

  • AD-9897 is easily dilutable with water and is applied upstream prior to the addition of resin.
Typical Properties
Appearance:Translucent Amber Liquid
Solids Type:Polyethylene Blend
Emulsifier Charge:Nonionic
pH of Concentrate:9.5 – 11.5
Specific Gravity:1
BV (Sp#2 @100 rpm, 25°C):150 cps
Concentrate Stability:Stable Down to 0°C (32°F)

Overview

TechKote® PC-9004 is a non-corrosive platen coating that acts as a metal sealer. It imparts low COF to seal the surface of the platen, produces a cleaner surface, and reduces the frequency of cleaning. It also provides a smoother board surface over time, requiring less sanding.

  • Long Stable Shelf Life
  • Sprays Easily and Does Not Clog Tips
  • Releases All Types of Wood Substrates
  • Does Not Build-Up on Platens
  • Does Not Corrode Platens

Application

  • TechKote® PC 9004 can be applied by spray, roll or wipe applied directly to the press platens prior to processing. It is easily sprayed and does not clog tips. Laboratory evaluations are recommended to ensure proper application levels for specific substrates.
Typical Properties
Appearance:Clear Liquid
pH of Concentrate:12.4
Specific Gravity:0.81
Solids Content (%):5 wt%

Overview

TechKote® EPR-8348 is a high-performance phosphate ester-based wood release agent specifically designed for pMDI-based continuous press, oriented strand board (OSB), and medium-density fiberboard (MDF). The material contains a special anti-fouling additive to maintain clean belts and surfaces. It is a stable liquid solution and is an excellent choice for use with spray systems. TechKote® EPR-8348 has inherent low corrosion properties and high release memory. The material has superior performance over traditional soaps and silicone-based wood release agents. TechKote® EPR-8348’s high solids and low applied dose equal the lowest online overall cost.

  • Low Applied Dose: 0.44–0.50 grams/square meter (dry solids basis)
  • Product Usage: Release Agent for Medium Density Fiberboard (MDF) and Oriented Strand Board (OSB) Continuous Presses

Application

  • Dilute prior to use, varies by application.
  • Will not plug spray guns and filters.
  • Must be spray applied directly on continuous belts; roller application also possible.
  • Low odor formula.
  • Will impart light color to the panel.
  • Safe to use with RTO and WESP units.
Typical Properties
Appearance:Clear Liquid
Non-Volatile Material (%):48
Density (lbs/gal):8.25
Flash Point:None to Boil
Storage Stability:12 Months; Do not store at temperatures above 49°C; Protect from freezing.

Best Practices

In general, water hardness can have an adverse effect on release performance. Cations complex with fatty acid salts creating ‘soap scum.’ Soap scum then plugs filters and nozzles, reducing the efficacy of the release agent, and necessitating higher dosages. Onsite water treatment is recommended for each mill to maximize performance. Reverse osmosis (RO) systems are the preferred method for water treatment. Properly working RO systems yield less than 10 mS/cm, essentially 0 conductivity.

If RO filtration is not possible, PSG recommends hardness of less than 60 PPM based on Calcium Carbonate levels. The Water Quality Association categorizes water hardness as follows:

  • To prevent foaming, perform air unloading. This preferred method uses a standard siphon break at the top entry of the storage tank, with an angled pipe to divert material downside of the tank.
  • Continuous agitation is recommended, either with a top blade impeller (low shear) or recirculation.
  • Annually inspect the tank to check the integrity and sediment buildup, and clean as necessary.
  • If storing the product in tote bins, choose a storage area that has low traffic, easy access, and relatively stable ambient temperatures (avoid storing near entryways).
  • Inspect the unloading station, storage tank, bulk delivery pump, and transfer hose. In case of tote bin storage, check the storage area and transfer station.
  • Inspect flow meter, and pump flow and pressure calibration.
  • Flush static mix system and inspect piping for leaks.
    Inspect spray nozzles for wear, correct sizing, and spacing.
  • Conduct on-site water quality inspection.
    Checking filters on down days (minimum once a week).

Ready to Take Your Production Process to the Next Level? We're Here to Help.

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Please call us at +1 (229) 435-8394 or complete the contact form and we will get back to you as soon as possible. We look forward to starting a discussion. Let’s Talk!

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